Laser Cladding Machine System

QA-LCD3000 is a 3KW laser cladding machine system.Cladding process choose circular laser spot. Quenching process choose the square laser spot. Ensure movement mechanism movement in any direction when the shape of the cladding layer has been consistent. 

Alloy Powder flowing through the cylinder to enter a special powder feeding nozzle, below the powder feed nozzle polymerization. Powder aggregation point in the laser beam focus on the Strategy of 1mm. Polymeric powder diameter is smaller than the diameter of the focused laser spot. After the powder in the air absorption of the laser beam energy liquefaction, down to the work surface, solidified after leaving the beamforming the cladding.
This 3KW laser cladding machine system uses Siemens PLC as the main control unit, laser, KUKA robot, powder feeder, vertical and horizontal rotary machine, man-machine interface and so on. 

1. Full CNC control by Siements
2. Through a central control unit, to achieve a variety of shapes of parts laser hardening,
3. Laser alloying and laser cladding requirements to meet the surface of advanced manufacturing and remanufacturing of new product failure of the product. 
4. Excellent processing performance, 
5. Small deformation of the workpiece, 
6. high degree of automation, repeatability and other significant technological features, 
7. High-end products become resolved to strengthen and remanufacturing indispensable means of technology

3KW laser cladding machine system Typical applications: automotive mold, mining machinery, coal machinery, petrochemical machinery, generator sets, rolling mill machinery and other large mechanical parts. 
Metallurgy, mold, machinery manufacturing, petrochemical, light industry, energy, transportation, military and other industries.

ID professional cladding lens and powder feeding assembly, F1 (collimation distance) = 81mm, F2 (focus distance) = 300mm, optical lens diameter 1 inch, spot size is about Ø3.5mm, including collimating lens, focusing lens, Components such as turning lenses, protective lenses, etc., bi-directional side-shaft powder feeding, can be welded to a minimum inner diameter of 125mm, depth of 600mm, and can withstand a maximum power of 3kW (1h).

Powder feeding unit for laser cladding and repair welding applications.
Special plate conveyor system guarantees exact and repeatable powder feeding rates.
2 powder jars (each approx. 1.5 l) with stirrer (on/off)
Volumetric measurement of carrier gas flow (Ar/N2).
Incl. control panel and documentation.

It adopts copper metal as the material integrated design, with Φ6mm water cooling at room temperature, and the opening size of the bypass wide-band powder feeding nozzle is 15*1.5mm. 
Suitable for 17*3.5mm spot cladding for powder particles of 20-200μm, powder spraying rate 20 - 300g / min (depending on process data such as laser power, speed and thickness), can spray Fe, Ni, Co based Alloy (taking Fe-based alloy as an example, the cladding efficiency is 7.5 kg / h for 8 kW laser and 5.5 kg / h for 6 kW laser).